Vacuum emulsifying machine definition (on homogeneous)
Mainly refers to the material in a vacuum state, using a high shear emulsifying Quick uniformly one phase or multiple phase distribution caused another continuous phase, the use of mechanical kinetic energy to bring strong material in the narrow gap between the stator and rotor in withstand hundreds of thousands of times per minute hydraulic shear. Centrifugal extrusion tear combined effects of impact, uniformly dispersed emulsion moment, after high-frequency circulation, and ultimately get no bubbles fine and stable high-quality products.
The main components of the system
Vacuum emulsifying machine is mainly composed of water relative to the pot, the oil phase pan, stirring emulsification main pot, vacuum system, lift system (optional), electrical control system (optional PLC), operating platforms and other components.
Uses and Applications
The products are used cosmetic care products, bio-medicine, food industry, coatings and inks, nano-materials, petrochemical, printing and dyeing auxiliaries, paper industry, pesticides and fertilizers, plastics and rubber, power electronics, other fine chemicals, especially for matrix viscosity , a relatively high solids content of the emulsion material configuration more effect.
Performance and Features
1. The Company's production of vacuum emulsifying species species diversity, which points on a homogeneous system homogeneous homogenized, external circulation homogenizing, stirring system of sub-way and two-way mixing stirring, stirring ribbon; single-cylinder and lifting system points lift cylinder, and customized in line with the needs of a variety of high-quality products according to customer requirements;
2. Triple stirring inverter is imported to meet the different needs of the production process;
Homogeneous structure 3. German technology, imported double mechanical seal, the maximum speed of up to 4200 emulsified rev / min, the maximum shear fineness of up 0.2-5um;
4. The vacuum degassing to make things sterility requirements and the use of vacuum suction, especially for powder material using vacuum suction to avoid dust;
5. Main pot lid lifting device can be used for easy cleaning, cleaning effect is more pronounced, the pot can be used dump the material;
6. The use of three stainless steel pot imported sheet welding composition, tanks and pipelines for the mirror-polished, in full compliance with GMP requirements;
According to process requirements, the tank can be heated and cooled materials, heating methods are mainly two steam heating and electricity;
8. To ensure that the entire machine control is more stable, electrical imported configuration, fully meet international standards;
Precautions
1, regular checks of the upper basin of the oil seal sealing liquid (100% glycerol), the level should be higher than the stationary ring and ring contacts sealing surface. If the automatic lifting dissolved pot users should pay attention to the level of the hydraulic oil and hydraulic seals and the spring means.
2, when the pot is no material or water can not start a homogenizer, to avoid damage. (Before start playing homogenizer must first mechanical seal circulating cooling water)
3, regular inspection, replace grease cycloid reduction inside the machine.
4, the pot does not dissolve materials shall start mixing device, in order to avoid damage to the blender.
5, the user equipment use, must regularly send relevant checks. Adjust the safety valve and the opening pressure of work, to ensure equipment safety.
6, the device must have a reliable ground zero line.
7, pump tanks should be checked regularly to keep the water level up to about 30 mm vacuum interfaces, long after the evacuation operation of the vacuum system, the buffer tank bottom portion of the accumulation of many product residue each operation is completed, should open the drain valve, remove the residue ʱ??
8, the use of positive pressure discharge machine, the clamping screws must rise before the lid back on the shelves clamping screw, otherwise the machine can not rise.
9, other inspection items: such as stiff suction tube aging, there will be various types of failure produce, flexibility and erosion should be regularly checked monthly suction tube.
Genuine commitment：The factory for the regular manufacturer, the sales of products are authentic, there are formal VAT invoice, providing quality assurance and perfect after-sales service.
Service：Warranty period (non-human damage and failure) of the Company for one year free service; outer shelf to provide paid lifetime maintenance, timely and quality service and technical support.
Pre-sale services：The company's service engineers will uphold the professional spirit, to provide free pre-sales technical advisory services, and make scientific equipment graphic design layout, process and so the overall system design and planning according to the actual needs of your plant, your plant as a whole is more economical, more practical and more effective.
